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ProductsHezong Intelligent Equipment Co., Ltd. was established in 2017. It is an automation equipment company integrating R & D, design, production, processing, sales, agent stamping robots, and industrial robots. It can provide customers with one-stop solutions for stamping automation. High-tech enterprise.
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SolutionHezong Intelligent Equipment Co., Ltd. was established in 2017. It is an automation equipment company integrating R & D, design, production, processing, sales, agent stamping robots, and industrial robots. It can provide customers with one-stop solutions for stamping automation. High-tech enterprise.
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Service SupportHezong Intelligent Equipment Co., Ltd. was established in 2017. It is an automation equipment company integrating R & D, design, production, processing, sales, agent stamping robots, and industrial robots. It can provide customers with one-stop solutions for stamping automation. High-tech enterprise.
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AboutHezong Intelligent Equipment Co., Ltd. was established in 2017. It is an automation equipment company integrating R & D, design, production, processing, sales, agent stamping robots, and industrial robots. It can provide customers with one-stop solutions for stamping automation. High-tech enterprise.
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JoinHezong Intelligent Equipment Co., Ltd. was established in 2017. It is an automation equipment company integrating R & D, design, production, processing, sales, agent stamping robots, and industrial robots. It can provide customers with one-stop solutions for stamping automation. High-tech enterprise.
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BlogHezong Intelligent Equipment Co., Ltd. was established in 2017. It is an automation equipment company integrating R & D, design, production, processing, sales, agent stamping robots, and industrial robots. It can provide customers with one-stop solutions for stamping automation. High-tech enterprise.
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An Inevitable Path of Technological Innovation Leading Industrial Upgrading
Summary：
At the critical stage of manufacturing transformation towards high-quality development, high-efficiency automated stamping technology, with its core advantages of precision, efficiency, and flexibility, has become a key pillar for addressing traditional production bottlenecks and activating industrial development momentum. As a fundamental process in metal forming, the automated upgrading of stamping technology has not only restructured production processes but also reshaped industrial competitiveness across multiple dimensions including efficiency, cost, quality, and environmental protection. It has driven core sectors such as automotive manufacturing, aerospace, electronic components, and home appliance production to achieve a fundamental shift from "scale expansion" to "quality and efficiency," injecting strong impetus into high-quality industrial development.
I. Efficiency Breakthrough: Unlocking New Space for Capacity Growth
Through hardware upgrades and intelligent collaboration, high-efficiency automated stamping technology has achieved a leapfrog improvement in production efficiency, completely breaking through the inherent limitations of manual operations. Traditional manual stamping lines are constrained by operating speed (only 3-5 cycles per minute) and fatigue cycles, resulting in equipment utilization rates of less than 60%. In contrast, modern automated stamping systems, integrating high-speed servo presses, multi-axis collaborative robots, and intelligent feeding systems, can achieve operating speeds of tens or even hundreds of cycles per minute, with some high-end equipment reaching over 300 cycles per minute. The practice of Faurecia (Yancheng) Auto Parts Co., Ltd. is highly representative: after introducing a generative AI-enabled stamping die change system optimized through neural networks and genetic algorithms, the average die change time was reduced from 33 minutes to 15 minutes, with a target of less than 10 minutes. The capacity of a single production line increased by 300% compared to traditional models, reaching an annual output of 30 million sets of seat slides, meeting the assembly needs of over 7 million vehicles and capturing 32% of the national automotive slide market share.
The upgrade of flexible manufacturing capabilities has further expanded the efficiency boundary. The Flexform™ flexible forming technology launched by Quintus AB eliminates the need for expensive complete sets of dies required in traditional stamping through its "one die for multiple uses" feature. It not only reduces die costs by 90% but also shortens product development cycles by 50%. Some models achieve a production capacity of 120 parts per hour, capable of meeting both small-batch rapid iteration needs and large-scale continuous production, perfectly adapting to the diversified fluctuations in market demand. This dual advantage of "high speed + flexibility" has increased the equipment utilization rate of automated stamping lines to over 90%, providing core support for enterprises to seize market opportunities.
II. Cost Optimization: Building a New System of Lean Operations
High-efficiency automated stamping technology lays a solid foundation for enterprises to reduce costs, increase efficiency, and enhance profit margins through full-link cost control. In terms of labor costs, a fully automated stamping line only requires 1-2 monitoring personnel, replacing 8-10 operators in traditional production lines. Over a 5-year operation cycle, a single production line can save more than 1.1 million yuan in labor costs, with an investment payback period typically controlled within 2-3 years. Data from Faurecia (Yancheng) shows that after automated transformation, the enterprise's comprehensive operating costs decreased by 25%, accumulating sufficient funds for high-value-added product R&D.
Optimizations in material and energy costs are equally significant. Through intelligent nesting algorithms and precise parameter control, automated systems reduce material waste rates from over 10% in traditional manual operations to less than 5%. The Flexform™ technology achieves "one-time forming" of complex parts through ultra-high-pressure precision forming, avoiding material loss in multiple processes and increasing material utilization rates by more than 15% in some scenarios. In terms of energy consumption, modern servo stamping equipment saves 30-50% more energy than traditional mechanical presses. Combined with predictive maintenance systems to avoid high downtime losses caused by sudden failures, data from a home appliance enterprise shows that after automated transformation, annual electricity expenses decreased by 400,000 yuan, and equipment maintenance costs dropped by 60%, forming a full-dimensional cost optimization system covering "labor + materials + energy."
III. Quality Leap: Consolidating the Cornerstone of High-End Manufacturing
The core of high-quality development lies in improving product quality. High-efficiency automated stamping technology achieves precise control and stability upgrade of product quality through three layers of guarantees: Firstly, high-precision hardware configuration ensures processing accuracy—the repeat positioning accuracy of servo systems and multi-axis collaborative robots reaches ±0.02mm, and stamping accuracy is controlled within ±0.05mm, far exceeding manual operation levels and meeting the stringent requirements of aerospace, precision electronics, and other fields. Secondly, intelligent inspection systems realize real-time quality control—EOL noise detection technology based on deep neural networks can accurately identify product abnormal sounds, reducing the defective product outflow rate from 10% to 3%. Faurecia (Yancheng) reduced customer complaints by 70% through this technology. Thirdly, a complete production data traceability system supports continuous optimization by recording the process parameters of each product, providing data support for quality improvement. After introducing an intelligent stamping system, an automotive manufacturer increased the qualification rate of stamping parts from 96.8% to 99.7%.
In the field of high-end manufacturing, this quality advantage is even more critical. The Flexform™ technology achieves high-precision one-time forming of automotive deep-drawn structures and aerospace special-shaped curved parts, with product surface quality and structural strength far exceeding traditional processes. It provides technical guarantee for the quality upgrade of core upstream components in the industrial chain, driving the entire industry towards high-end and precision development.
IV. Green Transformation: Practicing the New Concept of Sustainable Development
High-efficiency automated stamping technology is deeply integrated with the concept of green manufacturing, injecting sustainable genes into high-quality industrial development. In terms of pollution control, closed equipment design combined with sound insulation covers and dust collection systems effectively reduces production noise and metal dust pollution. After transformation, a machinery manufacturing enterprise reduced workshop noise from 85 decibels to 65 decibels, with dust emissions meeting national first-class standards. In terms of energy conservation, the application of servo drive technology and energy recovery systems reduces carbon emissions per unit product by more than 30%, aligning with industrial development requirements under the "dual carbon" goal. In terms of resource utilization, precise material control and waste classification and recycling systems realize resource recycling. The modular design of Flexform™ technology extends the average service life of equipment far beyond traditional models, reducing the environmental impact of long-term operation and maintenance.
This green transformation not only helps enterprises pass stringent environmental certifications and expand international markets but also builds a new manufacturing model of "efficient production + low-carbon development," providing core support for the sustainability of high-quality industrial development.
V. Innovation-Driven: Activating New Momentum for Industrial Upgrading
The in-depth application of high-efficiency automated stamping technology drives the transformation of manufacturing from "scale-driven" to "innovation-driven," injecting sustained innovative momentum into high-quality industrial development. In terms of production model innovation, the deep integration of automated systems with CAD/CAM, MES, and ERP systems realizes full-process digitalization from product design to production and delivery. The application of digital twin technology shortens new product R&D cycles by 30-50%, enabling personalized customization and flexible production. In terms of technological collaborative innovation, equipment manufacturers and software enterprises join hands to create intelligent solutions—for example, Schneider Electric provided lighthouse factory technical support for Faurecia (Yancheng), converting the practical experience of senior technicians into reusable algorithm models to promote technological iteration and upgrading. In terms of industrial ecological innovation, automated production lines realize digital connection of upstream and downstream industrial chains. Component suppliers provide stable supporting services for whole-machine manufacturers through standardized and large-scale supply, forming a collaborative and efficient industrial ecosystem.
Meanwhile, technological upgrading has spawned new professional positions such as equipment operation and maintenance engineers, automation programmers, and data analysts, promoting the upgrading of the labor skill structure and providing talent guarantee for high-quality industrial development, forming a virtuous cycle of "technological innovation - talent upgrading - industrial iteration."
Conclusion: Painting a New Picture of High-Quality Development with Technological Empowerment
The contribution of high-efficiency automated stamping technology to high-quality industrial development has long transcended the efficiency improvement of a single production link, evolving into a systematic transformation covering cost, quality, environmental protection, innovation, and other dimensions. From Faurecia (Yancheng) sprinting towards a "lighthouse factory" to Flexform™ technology reshaping the logic of sheet metal forming, practice has proven that automated stamping technology is not only a "weapon" for enterprises to cope with market competition but also a "core engine" for industrial transformation and upgrading.
Currently, global manufacturing competition is becoming increasingly fierce, and technological innovation has become the key to success. For manufacturing enterprises, embracing high-efficiency automated stamping technology is no longer a "choice" but a "required course" for long-term development. In the future, with the continuous integration of artificial intelligence, the Internet of Things, digital twins, and other technologies, automated stamping technology will evolve towards a more intelligent, flexible, and green direction, achieving a high-level form of self-learning, adaptive adjustment, and full-process optimization.
Driven by technological innovation, China's manufacturing industry will surely break through bottlenecks, improve quality and efficiency, occupy a higher value position in the global industrial chain, and paint a new picture of efficient, intelligent, green, and sustainable high-quality development.
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