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ProductsHezong Intelligent Equipment Co., Ltd. was established in 2017. It is an automation equipment company integrating R & D, design, production, processing, sales, agent stamping robots, and industrial robots. It can provide customers with one-stop solutions for stamping automation. High-tech enterprise.
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SolutionHezong Intelligent Equipment Co., Ltd. was established in 2017. It is an automation equipment company integrating R & D, design, production, processing, sales, agent stamping robots, and industrial robots. It can provide customers with one-stop solutions for stamping automation. High-tech enterprise.
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Service SupportHezong Intelligent Equipment Co., Ltd. was established in 2017. It is an automation equipment company integrating R & D, design, production, processing, sales, agent stamping robots, and industrial robots. It can provide customers with one-stop solutions for stamping automation. High-tech enterprise.
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AboutHezong Intelligent Equipment Co., Ltd. was established in 2017. It is an automation equipment company integrating R & D, design, production, processing, sales, agent stamping robots, and industrial robots. It can provide customers with one-stop solutions for stamping automation. High-tech enterprise.
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JoinHezong Intelligent Equipment Co., Ltd. was established in 2017. It is an automation equipment company integrating R & D, design, production, processing, sales, agent stamping robots, and industrial robots. It can provide customers with one-stop solutions for stamping automation. High-tech enterprise.
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BlogHezong Intelligent Equipment Co., Ltd. was established in 2017. It is an automation equipment company integrating R & D, design, production, processing, sales, agent stamping robots, and industrial robots. It can provide customers with one-stop solutions for stamping automation. High-tech enterprise.
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How to change into a "money printing machine"? Stamping enterprises: can not only earn some scrap money
From the old-fashioned punch (side pulley drive that) to the current domestic can replace imported high-speed precision punch, servo press;
From buying Taiwan equipment, Japanese equipment, to domestic equipment, experienced a large number of equipment replacement;
From a small punch press workshop (molds can be opened by outside companies) to two, three, one hundred......
Then, there is the establishment of their own mold technology center......
This is the most true portrayal of the development of domestic stamping enterprises, of course, is not a special case.
Stamping industry has experienced a period of rapid development, price competition, and now in the face of fierce market competition, the speed of terminal product replacement significantly accelerated trend, stamping processing more profit space performance in the production process brought about by the value of the embodiment:
For example, what is the difference between your craft and others'? How is the difference between them? Why is the bid higher and what benefits can it bring to the customer's products? How can we help the customer to play the role of "money printing machine" instead of earning only a little processing fee and scrap money?
The pain point must also be broken! What is the development trend?
As a traditional processing and manufacturing process, die stamping technology has a history of nearly 200 years, and has an important position in the fields of automobiles and parts, household appliances, motors, air-conditioning (heat exchanger) fins, power batteries, food can cover packaging and manufacturing, etc. Whether it is from traditional automobiles to new energy enterprises, or key phones to smart phones, or even in the 5G era ...... these products change and update iteration, can not be separated from the support of stamping technology.
In a sense, stamping processing technology and even stamping equipment, in recent years, there is not much technological innovation and process innovation in the product, unilaterally rely on equipment technology updates to improve production efficiency, accuracy and reduce production costs of the program is increasingly unpopular with the market. If stamping manufacturing enterprises want to save time and money and do more things, they must find a reasonable and efficient production mode, such as combining with the actual production needs, realizing the effective integration of the three modules of the press, the automatic feeding system and the robot handling system, so as to adapt to the changing product demand of the market and the manufacturing and processing characteristics of many varieties and small and medium batches.
What way to maximize value?
Although the traditional manual production line is relatively small in the initial stage of construction, with the expansion of market demand and the continuous rise of labor costs, its inherent inefficiency and poor product quality stability are increasingly affecting the development of enterprises. The automation transformation and upgrading of traditional processing and manufacturing enterprises is urgent, but how to choose an effective automation method in line with itself is an important manifestation of maximizing value.
At present, mature automatic stamping production lines mainly include: progressive die stamping, multi-station stamping and series stamping, which can be divided into forward feeding mode (Progressive), multi-station handling mode (Transfer), manipulator mode (Robot) and series connection mode (Tandem) according to the handling mode. The key factors in the selection of stamping automation production line include product material, material thickness, monthly supply and demand, volume and difficulty of stamping products, and the cost of transformation.
Progressive Die Stamping Production Line (Conveying Mode)
The more common one is generally composed of an uncoiling feeder, a stamping machine, a progressive die, and an automatic blanking line. Realize the automatic process of uncoiling from the coil, flatter the material belt, oiling the material belt, stamping into parts, and collecting finished parts from the production line.
It is mostly used in electronic, digital, OA, household appliances and other products, with high production efficiency (generally up to 30 times/min or more), general precision effect and low material utilization rate. Combined with the use of servo machine, can meet the requirements of production efficiency and high precision.
Multi-station stamping automatic production line
A production line in which multiple (usually 4~5 pairs of molds) independent station molds are placed on the worktable of a large-tonnage press. The production line uses a stacking hand or an uncoiling feeder to feed materials, uses an automatic feeding rod to transfer process parts, and uses an automatic conveying belt to collect off-line products.
It is more common in the processing of automobile interior parts, products with higher added value, high material utilization rate and better molding effect. But the speed (SPM) is difficult to reach above 30. At present, the 3D servo multi-station handling system can reach more than SPM60, but few professional manufacturers can do it.
tandem stamping automatic production line
A plurality of presses are arranged in sequence and connected in series to form an automated production line. A pair of molds (I .e. a process of the production process) are placed on the worktable of each press, and the automatic mechanical arm or robot completes the feeding, transfer of process parts and the blanking and packing.
Robot type is more common in the production line of large automobile body covering parts. At present, several major automobile manufacturers on the market are using this processing method.
The mechanical way is more common in products with high added value and high requirements for appearance, such as the following IPAD shell. A variety of combination methods can better meet the higher requirements of the product in the future, and the manipulator method has gradually abandoned the traditional processing method.
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