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    Ten core components of sheet metal automatic production line

    Summary： In industrial production, the popularity of sheet metal automation is getting higher and higher. What are the ten core components of an automated production line? 1, the controller ---- the brain of the automated factory. The controller refers to the master device that controls the start, speed regulation, braking and reverse of the motor by changing the wiring of the main circuit or control circuit and changing the resistance value in the circuit in a predetermined order. Consisting of a program counter, an instruction register, an instruction decoder, a timing generator, and an operation controller, it is the "decision-making body" that issues commands, I .e., coordinates and directs the operation of the entire computer system. The controllers commonly used in automation factories are plc, industrial control computer, etc. 2. Robot-Robot, the executor of automated factories, is a machine device that automatically performs work. It can be commanded by humans, run pre-programmed programs, and act on a program of principles developed with artificial intelligence technology. Its task is to assist or replace human work, such as production, construction, or dangerous work. Robots are generally composed of actuators, driving devices, detection devices, control systems and complex machinery. 3. Servo motor-the muscle powered by automated factories Servo motor refers to the engine that controls the operation of mechanical components in the servo system, and is a supplementary motor indirect speed change device. The servo motor can make the control speed and position accuracy very accurate, and can convert the voltage signal into torque and speed to drive the control object. The rotor speed of the servo motor is controlled by the input signal and can respond quickly. It is used as an actuator in the automatic control system. It has the characteristics of small electromechanical time constant, high linearity, and starting voltage. It can convert the received electrical signal into The angular displacement or angular velocity output on the motor shaft. It is divided into two categories: DC and AC servo motors. Its main feature is that when the signal voltage is zero, there is no rotation phenomenon, and the speed decreases at a constant speed with the increase of torque. 4. Sensor ---- The tactile sensor of the automated factory is a detection device that can feel the information being measured, and can transform the sensed information into electrical signals or other required forms of information output according to certain rules. To meet the requirements of information transmission, processing, storage, display, recording and control. It is the first step to realize automatic detection and automatic control. In modern industrial production, especially in the automated production process, various sensors are used to monitor and control various parameters in the production process, so that the equipment can work in normal or optimal condition, and the product can achieve the best quality. Therefore, it can be said that without many excellent sensors, modern production will lose its foundation. 5, frequency converter ---- automatic factory exchanger Frequency converter is the application of frequency conversion technology and microelectronics technology, by changing the motor power frequency mode to control the AC motor power control equipment. The frequency converter is mainly composed of rectifier (AC to DC), filter, inverter (DC to AC), brake unit, drive unit, detection unit micro-processing unit, etc. Inverter by internal IGBT open to adjust the output power supply voltage and frequency, according to the actual needs of the motor to provide the required power supply voltage, and then achieve the purpose of energy saving, speed regulation, in addition, the inverter has a lot of protection functions, such as overcurrent, overvoltage, overload protection and so on. 6. Solenoid valve ---- The switch solenoid valve in the automation factory is an industrial equipment controlled by electromagnetism. It is an automation basic component used to control fluid. It belongs to the actuator and is not limited to hydraulic and pneumatic. Used in industrial control systems to adjust the direction of the medium, flow, speed and other parameters. The solenoid valve can be used with different circuits to achieve the desired control, and the accuracy and flexibility of the control can be guaranteed. There are many kinds of solenoid valves. Different solenoid valves play a role in different positions of the control system. The most commonly used ones are one-way valves, safety valves, directional control valves, and speed control valves. 7. Industrial cameras-the eyes of automated factories The industrial camera is a key component in the machine vision system, and its most essential function is to convert the optical signal into an ordered electrical signal of the AFT-808 small high-definition industrial camera. The industrial camera is generally installed on the machine assembly line instead of the human eye to do measurement and judgment, through the digital image capture target is converted into image signal, transmitted to the dedicated image processing system. The image system performs various operations on these signals to extract the characteristics of the target, and then controls the device action on the spot according to the result of the discrimination. 8, instrumentation ---- automated factory regulation system. Instrumentation Instrumentation is used to detect, measure, observe and calculate various physical quantities, material composition, physical parameters and other instruments or equipment. Vacuum leak detector, pressure gauge, length measuring instrument, microscope, multiplier, etc. are all instruments. Automation factory needs to apply a variety of instruments, such as measuring pressure, liquid level, flow, temperature and other parameters required by the control process, you need the relevant instrumentation. 9. Automation software-the heart of automated factories Due to the trend of management and control integration of industrial control systems, all rights reserved by the control engineering network make the industrial control system connected with the traditional IT management system and the Internet, and more and more common software, common hardware and common protocols are adopted internally. More common is the SCADA automation software. SCADA automation system is what we call data acquisition and monitoring system. It is mainly supported by computer technology, scheduling automation control system for various production processes. SCADA automation software can automatically supervise production for a long time without being supervised, and obtain effective information and data from it, providing powerful evaluation reference for supervision managers. 10. Control cabinet-the central system of automated factory. Control cabinets include many kinds, including electrical control cabinet, frequency conversion control cabinet, low voltage control cabinet, high voltage control cabinet, water pump control cabinet, power supply control cabinet, explosion-proof control cabinet, elevator control cabinet, PLC control cabinet, fire control cabinet, brick machine control cabinet, etc. The automation factory involves electrical, frequency conversion, power supply, water pump and other control cabinets. Different control cabinets are selected according to different needs to realize different control functions. Hezong Intelligent Equipment Co., Ltd. was established in 2017. It is an automation equipment company integrating R & D, design, production, processing, sales, agent stamping robots, and industrial robots. It can provide customers with one-stop solutions for stamping automation. High-tech enterprise. The company focuses on the field of sheet metal automation, based on general industrial robot technology, deeply cultivates the industry, explores the characteristics of the industry, and specially develops systematic sheet metal automation equipment for the sheet metal market. The robot body is designed and developed according to the characteristics of the sheet metal industry from the selection of main accessories, the setting of motion range and the application of operating system. Can provide customers with safe, reliable, stable and efficient sheet metal automation solutions. In order to improve the production quality and production capacity, an intelligent production base covering an area of up to 15000 square meters has been built in Hunan, which will be put into use by the end of 2023.

    In industrial production, the popularity of sheet metal automation is getting higher and higher. What are the ten core components of an automated production line?

    1, the controller ---- the brain of the automated factory.

    The controller refers to the master device that controls the start, speed regulation, braking and reverse of the motor by changing the wiring of the main circuit or control circuit and changing the resistance value in the circuit in a predetermined order. Consisting of a program counter, an instruction register, an instruction decoder, a timing generator, and an operation controller, it is the "decision-making body" that issues commands, I .e., coordinates and directs the operation of the entire computer system. The controllers commonly used in automation factories are plc, industrial control computer, etc.

    2. Robot-Robot, the executor of automated factories, is a machine device that automatically performs work. It can be commanded by humans, run pre-programmed programs, and act on a program of principles developed with artificial intelligence technology. Its task is to assist or replace human work, such as production, construction, or dangerous work. Robots are generally composed of actuators, driving devices, detection devices, control systems and complex machinery.

    3. Servo motor-the muscle powered by automated factories

    Servo motor refers to the engine that controls the operation of mechanical components in the servo system, and is a supplementary motor indirect speed change device. The servo motor can make the control speed and position accuracy very accurate, and can convert the voltage signal into torque and speed to drive the control object. The rotor speed of the servo motor is controlled by the input signal and can respond quickly. It is used as an actuator in the automatic control system. It has the characteristics of small electromechanical time constant, high linearity, and starting voltage. It can convert the received electrical signal into The angular displacement or angular velocity output on the motor shaft. It is divided into two categories: DC and AC servo motors. Its main feature is that when the signal voltage is zero, there is no rotation phenomenon, and the speed decreases at a constant speed with the increase of torque.

    4. Sensor ---- The tactile sensor of the automated factory is a detection device that can feel the information being measured, and can transform the sensed information into electrical signals or other required forms of information output according to certain rules. To meet the requirements of information transmission, processing, storage, display, recording and control. It is the first step to realize automatic detection and automatic control. In modern industrial production, especially in the automated production process, various sensors are used to monitor and control various parameters in the production process, so that the equipment can work in normal or optimal condition, and the product can achieve the best quality. Therefore, it can be said that without many excellent sensors, modern production will lose its foundation.

    5, frequency converter ---- automatic factory exchanger

    Frequency converter is the application of frequency conversion technology and microelectronics technology, by changing the motor power frequency mode to control the AC motor power control equipment. The frequency converter is mainly composed of rectifier (AC to DC), filter, inverter (DC to AC), brake unit, drive unit, detection unit micro-processing unit, etc. Inverter by internal IGBT open to adjust the output power supply voltage and frequency, according to the actual needs of the motor to provide the required power supply voltage, and then achieve the purpose of energy saving, speed regulation, in addition, the inverter has a lot of protection functions, such as overcurrent, overvoltage, overload protection and so on.

    6. Solenoid valve ---- The switch solenoid valve in the automation factory is an industrial equipment controlled by electromagnetism. It is an automation basic component used to control fluid. It belongs to the actuator and is not limited to hydraulic and pneumatic. Used in industrial control systems to adjust the direction of the medium, flow, speed and other parameters. The solenoid valve can be used with different circuits to achieve the desired control, and the accuracy and flexibility of the control can be guaranteed. There are many kinds of solenoid valves. Different solenoid valves play a role in different positions of the control system. The most commonly used ones are one-way valves, safety valves, directional control valves, and speed control valves.

    7. Industrial cameras-the eyes of automated factories

    The industrial camera is a key component in the machine vision system, and its most essential function is to convert the optical signal into an ordered electrical signal of the AFT-808 small high-definition industrial camera. The industrial camera is generally installed on the machine assembly line instead of the human eye to do measurement and judgment, through the digital image capture target is converted into image signal, transmitted to the dedicated image processing system. The image system performs various operations on these signals to extract the characteristics of the target, and then controls the device action on the spot according to the result of the discrimination.

    8, instrumentation ---- automated factory regulation system.

    Instrumentation Instrumentation is used to detect, measure, observe and calculate various physical quantities, material composition, physical parameters and other instruments or equipment. Vacuum leak detector, pressure gauge, length measuring instrument, microscope, multiplier, etc. are all instruments. Automation factory needs to apply a variety of instruments, such as measuring pressure, liquid level, flow, temperature and other parameters required by the control process, you need the relevant instrumentation.

    9. Automation software-the heart of automated factories

    Due to the trend of management and control integration of industrial control systems, all rights reserved by the control engineering network make the industrial control system connected with the traditional IT management system and the Internet, and more and more common software, common hardware and common protocols are adopted internally. More common is the SCADA automation software. SCADA automation system is what we call data acquisition and monitoring system. It is mainly supported by computer technology, scheduling automation control system for various production processes. SCADA automation software can automatically supervise production for a long time without being supervised, and obtain effective information and data from it, providing powerful evaluation reference for supervision managers.

     

    10. Control cabinet-the central system of automated factory. Control cabinets include many kinds, including electrical control cabinet, frequency conversion control cabinet, low voltage control cabinet, high voltage control cabinet, water pump control cabinet, power supply control cabinet, explosion-proof control cabinet, elevator control cabinet, PLC control cabinet, fire control cabinet, brick machine control cabinet, etc. The automation factory involves electrical, frequency conversion, power supply, water pump and other control cabinets. Different control cabinets are selected according to different needs to realize different control functions.

    Hezong Intelligent Equipment Co., Ltd. was established in 2017. It is an automation equipment company integrating R & D, design, production, processing, sales, agent stamping robots, and industrial robots. It can provide customers with one-stop solutions for stamping automation. High-tech enterprise. The company focuses on the field of sheet metal automation, based on general industrial robot technology, deeply cultivates the industry, explores the characteristics of the industry, and specially develops systematic sheet metal automation equipment for the sheet metal market. The robot body is designed and developed according to the characteristics of the sheet metal industry from the selection of main accessories, the setting of motion range and the application of operating system. Can provide customers with safe, reliable, stable and efficient sheet metal automation solutions. In order to improve the production quality and production capacity, an intelligent production base covering an area of up to 15000 square meters has been built in Hunan, which will be put into use by the end of 2023.

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